Make a Fuse Model


To make a model of a fuse. After this experiment, you will realize the importance of the fuse and be able to answer the question, “How can a fuse help prevent fire caused by faulty electrical wiring?”

Additional information

Many devastating fires have been caused by faulty electrical wiring. An overloaded circuit or short circuit can cause fire. Sometimes, there are many devices connected to the outlet. The current drawn by the outlet increases and produces heat that causes the wire to become hot. The hot wiring may ignite the materials surrounding it and start a fire. To prevent fires caused by faulty electrical wiring or devices, fuses are installed in homes, offices, and other infrastructures. A fuse is found in a fuse box. The electric current from the power line fuses to the electric meter and then to the fuse box and so to the establishment wires. A fuse contains a thin piece of metal. When the circuit becomes overloaded, the metal strip melts and destroys the fuse. The current will no longer flow through the circuit unless the burnt fuse is replaced. A short circuit may occur when bare wires come into contact and more current moves in the circuit. It can be caused by damaged or worn out electrical wiring. Sometimes, small animals like rats and rodents chew off parts of the insulation.

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Required materials

  • two dry cells
  • flashlight bulb with socket
  • two thumbtacks
  • two metal paper clips
  • 13 x 18 cm wooden block
  • 3cm aluminum foil
  • half a meter copper wire cut into four
  • screw driver
  • electrical tape
  • scissors

Estimated Experiment Time

Around 30 minutes

Step-By-Step Procedure

  • 1. Get two paper clips and tack them on one side of the wooden block.
  • 2. Insert the strip of aluminum foil between the paper clips (this acts as the fuse).
  • 3. Connect the dry cells by taping one wire to the positive side of the first cell and the other end attached to the negative side of the second cell.
  • 4. Get another wire, remove a part of the insulation in the middle, and tape the end on the positive side of the second cell.
  • 5. Then attach the other end to the left thumbtack on the wooden block.
  • 6. Attach another wire to the negative side of the first dry cell and connect it to the left side of the light bulb.
  • 7. Remove a part of the insulation in the middle wire and attach the end to the right side of the light bulb.
  • 8. Then wound the other end to the right thumbtack on the wooden block.


Remove the insulation slowly to avoid damaging the wires. Do not play with the thumbtacks to avoid being pricked.


Did the bulb light up? What happens when you place a screw driver across the bare wires? What happens to the aluminum foil?


Placing a screw driver across the bare wires caused a short circuit because the aluminum which serves as the fuse heats up and breaks the circuit. Safety devices like the fuse can help prevent uncontrolled fires caused by faulty electrical wiring.

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